Intelligent Hoist
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Intelligent Hoist

Intelligent Hoist

The intelligent hoist is equipped with an advanced control system that enables precise motion control and automated operation.
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Description
What is Intelligent Chain Hoist

The intelligent electric chain hoist combines ergonomic industrial design with cutting-edge technology, offering precision lifting capabilities, adjustable speed control, and intelligent operation. Perfect for demanding industrial applications requiring high efficiency and safety.

 

What's Unique About How Electric Chain Hoists Work?

Electric intelligent chain hoists are operated using a pendant or radio control as opposed to the physical control of a manual chain hoist. This improves the ease of operation and reduces the chances of injury because the operator can stand away from the load while lifting it. While there are different duty cycles, most electric motors are capable of operating at a high torque for around 30 minutes. It also implements an electric and mechanical braking system to hold the load in place.

For the majority of electric chain hoists, customers can choose single-speed, dual-speed, or variable speed options. While single-speed is more commonly used, dual-speed and variable speed hoists are better when there is a need for more precise movement and maneuvering of loads. Electric chain hoists are also able to incorporate smart technologies that improve operation, such as systems that automatically adjust lifting speed to reduce lateral load movement. This also means more safety features and sensors to prevent overloading the hoist.

 

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Suspension Types of Intelligent Hoists

Hook Mounted Crane Hoists

With a top hook on the crane hoist frame/body, the hook mounted crane hoist can be suspended hoist from the clevis or suspension pin of a trolley; or a fixed suspension device that is mounted on a beam or the structural framework of a building. Hook mounted crane hoists typically have welded link load chain or roller load chain as the lifting medium.

Lug Mounted Crane Hoists

Lug mounted crane hoists are characterized by a lug mounting attached to the top of the hoist frame or sometimes a lug mounting attached as an integral part of the hoist frame. These mountings are used to suspend the hoist from a trolley, a fixed suspension device mounted on a beam, or the actual structure of a building.

Trolley Mounted Crane Hoists

Trolley mounted crane hoists are hook mounted, clevis mounted or lug mounted crane hoists suspended from a trolley or trolleys. Sometimes the crane hoist has an integral trolley as part of the hoist frame, that allows travel motion on the lower flange of a monorail beam, or the lower flange of the bridge beam of an overhead crane.

 

The Benefits of Using Intelligent Chain Hoist

Enhanced Efficiency

The electric chain hoist boasts a motor that renders continuous power, making lifting work smoother, easier and faster than manual. With precise control mechanisms, operators can manoeuvre heavy loads efficiently with less effort, boosting productivity and reducing downtime. This industrial equipment is in high demand at construction sites or warehouses because of its efficiency, higher productivity, and saving costs. Along with the hoist, the Double Girder EOT Crane also renders efficient material handling and lifting solutions for diverse industrial settings worldwide.

Durable and Reliable

These sophisticated machines are crafted by Chain Pulley Block Manufacturer with top-notch material and precision engineering tactics, making them durable and versatile. These solid and vivid machines can perform daily operational activities of industrial applications, assuring long-term performance and minimal downtime. With proper maintenance and care, electric chain hoists have rendered long-lasting solutions for many years and are considered a worthwhile investment for industries.

Versatility and Adaptability

Electric chain hoist industrial equipment is known for its versatility, and the equipment performs various tasks, including lifting, lowering, or positioning heavy loads. Electric chain hoists have adjustable features and modular design, allowing for customising specific requirements, from precise assembly line work to challenging construction projects. This adaptability and modern design feature of electric chain hoists have become preferable for many businesses where evolving operational needs demand dynamic lifting solutions.

Improved Safety Standards

Safety plays a significant role in industrial applications and electric chain hoists are excellent. It boasts advanced safety features, which include emergency stop mechanisms and overload protection. However, these safety features reduce the risk of injuries and accidents. Moreover, the equipment enclosed design structure reduces the likelihood of entanglement or mishaps caused by external factors. Electric chain hoists mitigate risk and protect property by following strict safety rules, ensuring a safe working environment for operators and onlookers.

Reduce Maintenance Requirements

Electric chain hoists do not require frequent maintenance and care because of their sealed components and fewer moving parts. These parts are durable and less prone to wear and tear. Proper lubrication and routine inspections enhance the lifespan of equipment, increase productivity, and reduce downtime and maintenance costs in the long run. So forth, this is a great deal worth investing every penny for businesses or industries.

 

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Selecting The Right Chain Hoist - A Checklist

Capacity:

First we'll need to know the weight of whatever it is you are picking up? Once we have this number we will round up to the nearest 1/4 ton, 1/2 ton, or ton. Depending on the manufacturer, the 1/4 ton and 1/2 ton increments will usually stop being offered after 3 tons of capacity. If your load is just over 3 tons in weight (6,000 lbs), you may have to upgrade to a 4 Ton chain hoist to ensure a safe pick and proper functioning of your new chain hoist.

Lift:

Next we'll need to determine the amount of lift your application requires. To determine lift you will need to know two critical pieces of information. First, where will your chain hoist hang from; and secondly where will the load to be picked be located in relation to the chain hoist. Finding your lift number will be nothing more than subtracting the resting location of the item to be picked from the hanging location of the hoist. For example, if your item to be picked is located on the factory floor, and the beam the chain hoist sits on is at a height of 22 feet, then you will need at least 22 feet of chain lift with your new hoist.

Speed:

Next we'll need to determine the speed in which you would like to lift your item. This can be a tough decision to make for someone who does not have a lot of experience with lifting, and may best be left to a professional to answer. Traditional speeds can range from just a couple (2 or 3) feet per minute to 16 and 32 feet per minute. Some new hoists, especially air hoists can lift around 100′ per minute.

Incoming Power

Next we need to determine your power source. If you will be using single phase power, you will have to determine if the volt supply is 115 (what we find in our homes) or 230 (what our home dryers plug in to and often found in small machine and carpentry shops). Larger factories and industrial workplaces will usually be running on three phase power.

Control Voltage

In line with the above question, you will need to determine which control voltage you prefer to send to the handheld pendant. This is usually one of two options, 115 volt or 24 volt. If possible, 24 volt is the desired option for safety.

Pendant Control Cable Length

The pendant control cable length is known as "push button drop" in the lifting industry. This is how far down from the chain hoist you would like the hand control to hang in the air. Standard push button drop is equal to 4 feet less than the lift. Using the example above, if you have 22 feet of lift, the standard hand pendant or push button drop will be 18 feet below the chain hoist, or 4 feet above the floor in this application.

 

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Product Parameter

Model/Item Name

D2 125

D2 250

D2 500

D2 1000

D2 2000(Double Chain)

Maximum Load(kg)

125

250

500

1000

2000

Lifting Speed(m/min)

0-27

1-10

1-8

1-8

0.5-4

Rated Power(kW)

0.45

0.45

0.75

1.5

1.5

Vertical Maximum Stroke(m)

4/5/8/11(Customizable)

Control Mode

Wire control button/remote control button

Deadweight(kg)

23

23

32

55

63

Power Supply

Standard 380V(Optional 220V)

Working Level of the Organization

D2

Working Temperature

-10-55

 

Product Application

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Product Display

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Pre-Operational Safety Inspections of Electric Hoist

Inspection of Controls

The inspection begins with a thorough examination of the hoist's controls. Every function of the hoist must operate precisely as intended. Controls should be clearly marked and responsive. Any sign of malfunction or unresponsiveness in the controls necessitates taking the hoist out of service until the issues are resolved. This includes ensuring that emergency stop functions are fully operational and that all control buttons are in their correct positions and clearly labeled.

Hook Inspection

A critical component of the pre-operational inspection is the hook inspection. The hook must be inspected for any signs of deformation, wear, corrosion, nicks, and gouges. Even minor deformities can significantly compromise the safety and integrity of operations. The inspection includes checking for excessive wear, ensuring the hook latch is functional and inspecting for any unauthorized field modifications that could affect the hook's performance.

Chain and End Connections Inspection

The chain is the lifeline of the hoist and must be inspected for wear, damage, or any other condition that could lead to failure. This includes checking for stretched links, which indicate overloading, and inspecting the chain for any foreign material, corrosion, or cracks. The end connections must also be inspected for deformation or wear, ensuring they are capable of securely attaching the load.

Operational Test

Before the hoist is used to lift any load, an operational test should be performed. This involves running the hoist through its full range of motions, including lifting and lowering without a load, to ensure all functions are performing as expected. Listen for any unusual noises that could indicate internal problems. Test the upper and lower limit switches (if applicable) to confirm they correctly prevent the chain from over-traveling.

 

Shipping and Packing

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FAQ

Q: What precautions should be taken during chain hoist?

A: Never use the hoist with twisted, kinked, damaged or worn load chains. Never attempt to lengthen the load chain. Never use a chain hoist as a sling. Always use proper slings and attachments in the correct manner and confirm that they are seated properly in the hook.

Q: How often do chain hoists need to be inspected?

A: Periodic hoist inspection shall be performed as follows: Normal service - yearly. Heavy service - semi-annually. Severe service - quarterly.

Q: What are the requirements for chain hoist inspection?

A: Limit switches, braking systems, hooks, hook latches, hoist rope, and load chain shall be inspected. Air lines, valves, and other parts of air hoist air supply system shall be inspected. A Periodic Inspection is much more detailed and "hands-on" than a Frequent Inspection.

Q: How long does a chain hoist last?

A: Hoists, whether they are electric chain hoists, manual chain hoists, electric wire rope hoists or electric belt hoists are all manufactured with 10 years of serviceable life before a major overhaul or replacement is required.

Q: How many times should a hoist be checked?

A: Hoists and stand assists / stand aids should be examined after assembly, commissioned before use for the first time, and then at regular 6 monthly intervals, whilst in service. NB: All associated lifting accessories used to lift people including patient slings also need to be inspected every 6 months.

Q: How much weight can a chain hoist hold?

A: The lifting capacity of a chain hoist depends on its type, design, and construction. Manual chain hoists typically have lifting capacities ranging from 0.5 to 20 tons, while electric chain hoists can lift loads from 0.125 tons to over 50 tons, with some specialized models lifting up to 100 tons.

Q: What are the three types of chain hoists?

A: In most industrial or construction settings, there are three types of chain hoists used: manual, electric, and pneumatic. Manual chain hoists operate by hand, while electric and pneumatic hoists utilize electrical and air compression as sources of power.

Q: What are the two most common accidents when using hoists?

A: Two prime causes of accidents are overloading and poor rigging.

Q: What is the maintenance of chain hoist?

A: Regular inspection: Carry out regular visual inspections to identify any wear, damage or problems with the chain hoist components. Proper lubrication: Apply lubricant at the designated points, in accordance with the manufacturer's recommendations, to keep the chain running smoothly and prevent premature wear.

Q: What is the weakest part of a chain hoist? Why?

A: The lower hook on a chain hoist is the weakest part and will spread when overloaded.

Q: Can you use a chain hoist sideways?

A: No, you shouldn't use a chain hoist to pull horizontally. Chain hoists are primarily designed for vertical lifting. Using them to pull horizontally can risk equipment damage and safety hazards.

Q: Do you need to be trained to use a hoist?

A: never use a hoist that they have not been trained to use. always ensure that the right hoist is being used for the job - if in doubt, staff should be trained not to use the hoist but to reassess the handling operation. never exceed the safe working load of the hoist.

 

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