Products Description
When customers are dealing with heavy loads on a daily basis, what they really care about is simple:
Will this hoist run smoothly? Will it last? And is it safe enough?
This European type double girder wire rope hoist is designed exactly for those concerns.
It is built for medium to heavy-duty industrial use, especially where lifting frequency is high and precision matters. Compared with traditional hoists, this model focuses more on stable performance, lower failure rate, and easier maintenance.
The compact structure allows the hook to travel higher under the same workshop height. For many clients, this means they don't need to redesign or raise their building - which directly saves cost.
In real projects, this hoist is commonly used together with double girder overhead cranes in factories, warehouses, and steel workshops where reliability is more important than anything else.
Feature 1: Double Girder Trolley Geometry
Attribute: Four-wheel articulated trolley running on two independent crane bridge rails.
Advantage: Load distribution is split evenly across four wheels, not two. The trolley wheel pressure per corner is 50% lower than a single girder unit of the same capacity.
Benefit: Lighter crane bridge structure. You can span wider bays (up to 35 meters) without the crane beam becoming so heavy that the building columns buckle. This saves your structural engineer about 15-20% on building steel costs.
Feature 2: FEM Hoist Mounting (Flanged Connection)
Attribute: The hoist frame bolts to the trolley frame via a machined spigot joint and high-tensile fasteners.
Advantage: There is no welded distortion. The hoist is perfectly plumb relative to the trolley wheels. This eliminates the "dog tracking" wear pattern on the bridge rail.
Benefit: Rails last 3x longer. If you've ever had to replace 200 feet of hardened crane rail in an operating plant, you know the downtime cost is astronomical. This alignment detail prevents that nightmare.
Feature 3: Rope Drum with Parallel Grooving (Lebus Style)
Attribute: The drum has a machined groove profile with two crossover points per revolution, not one continuous helix.
Advantage: The rope winds in a single, neat layer with zero "scrubbing" between adjacent wraps.
Benefit: Rope life extension of 40%. Wire rope for an 80-ton hoist costs about $2,500 per set. Extending the change interval from 2,000 hours to 3,000 hours saves thousands in parts and labor over the life of the crane.
Feature 4: Squirrel Cage Motor with Separate Forced Ventilation (IC 416)
Attribute: The main hoist motor has a constant-speed cooling fan powered independently of the main rotor.
Advantage: Cooling is not dependent on motor RPM. Even during inching operations (slow speed, low airflow), the windings stay cool.
Benefit: True 60% ED duty cycle for heavy process cranes. You can run the hoist in a steel coil warehouse for 36 minutes out of every hour without tripping the thermal overload.
Products Parameters
| Item | Details |
|---|---|
| Lifting Capacity | 3.2 ton – 80 ton |
| Lifting Height | 6m – 30m (can be customized) |
| Working Duty | M4 / M5 / FEM 2m |
| Lifting Speed | Single / Dual speed |
| Trolley Speed | Optional frequency control |
| Power Supply | 220V – 690V / 50Hz or 60Hz |
| Protection Grade | IP55 |
| Working Temperature | -20°C to +40°C |
This hoist mainly runs on a double girder trolley, which provides stronger support and better balance.
Key parts include:
Hoisting Motor
Stable performance with low noise. Designed for continuous operation.
Gear Reducer
Precision gears with good wear resistance. Helps maintain smooth transmission.
Wire Rope Drum
Made of high-quality steel, ensuring even winding and longer rope life.
Hook Block
Heavy-duty hook with safety latch. Designed to handle full load safely.
Electrical Control System
Clear wiring layout, easy troubleshooting, and stable control.
Each part is selected not just for performance, but also for long-term reliability in real working environments.
Products Details
Product Details:
1.Three-in-one motor:The three-in-one design of the reduction gearbox, lifting motor, and brake provides high lifting torque, compact size, balanced operation, and lowimpact.
2.Limit and overload protection:The modular design is compact, easy to install and safe to operate.
3.Hook:Forged from high-strength steel, it's durable and sturdy. It can rotate 360° horizontally and 180 vertically, making it easy to load and unload heavy loads.
4.Electrical equipment:Reasonable design, full variable frequency control for lifting and lowering, high precision, and multiple safety protection devices.
From customer feedback, safety is always one of the top concerns.
This hoist includes several protection features:
Overload Protection
Stops lifting automatically if the load exceeds the limit.
Electromagnetic Brake
Ensures the load stops immediately once power is cut.
Limit Switches
Prevents over-lifting or over-lowering.
Emergency Stop Function
Allows quick shutdown in unexpected situations.
Anti-slip Design
Improves stability during operation.
These are not just standard features - they are essential for reducing accidents and protecting both workers and equipment.
Application
This type of hoist is widely used in industries where lifting tasks are frequent and heavy:
Steel structure workshops
Machinery manufacturing plants
Warehouses and logistics centers
Power plants
Construction material handling
If your operation involves continuous lifting or heavy loads, this model is usually a better choice than lighter-duty options.
Shipping & packaging
We understand that safe delivery is important, especially for overseas orders.
Packed in export-grade wooden cases or steel frames
Key components protected against impact and moisture
Clear marking for easy identification
Delivery time:
Standard models: around 15–25 days
Customized orders: depending on specifications
We can arrange shipment by sea or coordinate with your forwarder.
Installation & Setup
Installation is relatively straightforward thanks to the modular design.
Typical process:
Install trolley on crane girders
Connect electrical system
Test lifting and travel functions
We can provide:
Installation drawings
Remote technical guidance
On-site support (if needed)
For most experienced teams, installation can be completed efficiently without complications.
FAQ
"Still have questions? Send us your project details - we usually reply within 1 hours."
Q1: How do I choose the right hoist model for my project?
Choosing the right hoist mainly depends on a few key factors:
Lifting capacity (tonnage) – maximum weight you need to lift
Lifting height – distance from ground to highest lifting point
Working frequency – how many times per hour/day
Load type – steel coils, machinery, pallets, etc.
Working environment – temperature, dust, humidity
For example, if your operation involves frequent lifting (more than 20–30 times per hour), we usually recommend a higher duty class (M5 or above).
If you're not sure, you can simply send us:
lifting weight + lifting height + usage frequency + application
We will suggest a suitable configuration instead of just giving a standard model.
Q2: Can this hoist be used with my existing crane system?
In most cases, yes - but we need to confirm a few details:
Crane type (single girder or double girder)
Span and rail size
Power supply
Installation space (headroom)
If your crane is already a double girder system, this hoist can usually be matched without major modification.
We can also:
Adjust trolley design
Modify wheel size
Provide matching drawings
Our goal is to make sure the hoist fits your system smoothly without extra cost on your side.
Q3: What is the typical delivery time?
Delivery time depends on configuration:
Standard models: around 15–25 days
Customized models: usually 20–35 days
If your project is urgent, we can:
Prioritize production
Adjust schedule based on your deadline
Before production, we will confirm all technical details with you to avoid delays caused by changes later.
Q4: What certifications do you provide? Can it be used in Europe or other strict markets?
We can provide:
CE certification
ISO quality documentation
FEM design standard compliance
EN-related safety standards
For most European, Middle East, and Southeast Asia projects, these are sufficient.
If your project has special requirements (e.g., government project or tender), let us know in advance - we can check and prepare additional documents if needed.
Q5: How is the hoist packaged for international shipping?
We use export-standard packaging to ensure the product arrives safely:
Wooden case or steel frame (depending on size)
Internal fixation to prevent movement
Moisture-proof protection for electrical parts
Clear labeling for easy identification
For large orders, we also optimize container loading to:
Reduce shipping cost
Avoid damage during transportation
Q6: Is installation complicated? Do you provide support?
Installation is not complicated for experienced teams.
We provide:
Installation drawings
Wiring diagrams
Step-by-step guidance
Support options:
Remote technical support (most common)
Video guidance
On-site engineer support (if required)
If your team has installed cranes or hoists before, they can usually complete the installation without issues.
Q7: How about maintenance and spare parts?
This is one of the key concerns for most buyers.
Our design focuses on easy maintenance:
Modular components → easy replacement
Standard parts → easier sourcing
Clear structure → quick inspection
We also provide:
Spare parts list
Recommended spare parts package
Long-term parts supply
In most cases, routine maintenance is enough to keep the hoist running for years without major issues.
Q8: What is the warranty policy?
Standard warranty: 12 months after installation or 18 months after delivery
Key components are covered under warranty
During warranty:
Free replacement parts for quality issues
Remote technical support
Even after warranty:
We continue to provide support
Spare parts available at reasonable cost
Q9: Can the hoist work in special environments (high temperature, dusty, outdoor)?
Yes, but we need to adjust configuration accordingly.
For example:
High temperature: use heat-resistant components
Dusty environment: enhanced sealing and protection
Outdoor use: anti-corrosion treatment
Humid areas: moisture-proof electrical system
Please share your working conditions - we will recommend suitable upgrades to ensure long-term performance.
Q10: What control options are available?
We offer multiple control methods:
Pendant control (standard)
Wireless remote control
Cabin control (for crane system)
Most customers prefer remote control, as it improves safety and flexibility.
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