KCD Electric Winch

KCD electric passenger lifter (only called winch) is a device that drives the drum and winds the rope with mechanical power to complete the traction work. It can be lifted upright, and pulled heavy objects horizontally or tilted. The electric winch is composed of a motor, a coupling, a brake, a gearbox and a reel, which are installed on the frame. It can be connected with wire rope, electric control box, handcart switch, hook, and wireless remote control. They are commonly used in various industries such as construction, off-roading, marine, and automotive applications.

The winch can lift materials vertically, and can also pull heavy objects horizontally or tilted. There are two types of winches: manual winch and electric winch, and now most of them are electric winch. The motor drives the wire rope drum through the reducer, retracts and unwinds the wire rope, and changes the direction through different pulleys. The process requirements are mainly the drum speed, which is the speed of the wire rope movement and the safety and reliability of the braking system.

The working principle of the electric winch is to convert electrical energy into mechanical energy through a motor, that is, the motor's rotor rotates and outputs, and then drives the hoist drum to rotate after being decelerated by the V-belt, shaft, and gear. The drum winds the wire rope and passes through the pulley block to make the crane hook lift or drop the load, convert the mechanical energy into mechanical work, and complete the vertical transportation, loading and unloading of heavy objects.

1. Powered by 100% pure copper coil motor, it is very powerful.
2. Aluminum housing with large fan for good heat dissipation.
3. High-quality solid steel wire rope and hook make the winch more durable.
4. Low noise when the winch is in operation.

The Motor

The motor and the gearbox provide the required power and the desired speed. The motor is the source of power and the gearbox provides the required transmission.

The Drum

The drum is a tube with a flange on both sides. The cable is fixed to the drum with a clamp. The drum is positioned in the winch with a shaft that is fixed in the frame (housing) of the winch. The drum ensures that the cable is stored neatly. The amount of cable that can be stored on the drum depends on the height of the flanges, the length and diameter of the drum and the diameter of the cable used.

The Cable

The thickness of the cable is determined by the maximum lifting capacity of the winch. After all, the cable must be strong enough to hold the load. Cables used on winches must always have a safety factor (SF) of 3 (according to EN13157 standard).

The Brake

The brake of the electric winch is in the motor. As soon as you release the button from the operating spear, the load remains in position.

The Frame

The housing is a metal construction that is placed around all components. As well as keeping all the components together, the housing also protects these components from the weather and from use by people. Of course, various finishes are possible for electric winches, such as multiple layers of paint (C3M, C5M) or in full stainless steel. However, the winch must be well protected against weather conditions such as salt water.

The Control

There are many different ways to operate a winch. It is possible to mount a control box on the wall or use a radio graphic control. Of course, every control has a raise and lower button.

Energy Savings

Electric winches are known for their high efficiency, ensuring optimal power transfer during heavy lifting operations. This efficiency translates to reduced energy consumption, lowering operating costs. The ability to move substantial loads with precision and minimal energy waste enhances overall operational efficiency.

Lower Maintenance

Electric winches generally require lower maintenance compared to their hydraulic counterparts. With fewer moving parts and no hydraulic fluids to manage, maintenance tasks are reduced, resulting in decreased downtime and lower maintenance costs.

Precise Control

Electric winches offer precise control over lifting operations. Advanced control systems allow operators to manage load speed and direction with accuracy, ensuring that heavy loads can be maneuvered with the utmost precision and safety.

Compact and Lightweight Design

Electric winches often feature a compact and lightweight design, making them easy to install and integrate into various industrial settings. This is especially advantageous in situations with limited space or weight restrictions.

Versatility

Electric winches are scalable to meet different load capacities, providing versatility across a range of lifting applications. This adaptability makes them suitable for diverse industries and lifting requirements.

Remote Control Capabilities

Many electric winches come equipped with remote control capabilities, allowing operators to manage lifting operations from a distance. This feature enhances safety by minimizing the need for personnel near heavy loads.

Marine Craft & Fishing Boats

Winches are used within the marine and fishing environments. We offer numerous options so you can find a solution for your operation, big or small.

Off-Road Vehicles

Recovery tools for off-roading are a must. Winches allow you to pull vehicles from snow, mud, sand, rocks, water and more.

Utility & Electric

Winches and Capstans are used in the utility and electric industries every day. This is why we offer different series along with galvanized options, so you have optimum load control for enhanced safety.

Construction Equipment

Worm Gear, Planetary and Capstan Winches have proven their reliability by meeting our customers' demanding requirements in specialized construction applications. View our options here.

Aircraft

Aircrafts are another industry where winch applications are necessary. Gliders are launched using a winch system while helicopters may use a winch to aid in recovery.

Theater

Winches have been used in theater for larger productions. Backstage mechanics come into play to move large set pieces on and off stage.

Power Source

An electric winch typically uses the battery of a vehicle in order to power the winch's motor. It will only work if the vehicle battery is charged, and it is possible for an electric winch to drain a battery quickly. Electric winches are the right choice for quick, occasional, and light use, as in ATV recovery, as they do not require as much in the way of power.

A hydraulic winch is powered by a hydraulic system. A hydraulic pump is required to operate the winch, but the efficiency of a hydraulic winch, however, is unmatched in power and durability. A hydraulic winch is built to withstand a big job, with the power to handle it effectively.

On the Job

One of the main advantages of an electric winch is that it is often easier to install. If there is a need to transfer the winch from one vehicle to another, one must simply reinstall only the winch. ATV enthusiasts will appreciate an electric winch more, because it can be fast and efficient, and has enough power to pull them out of a rut. As it is only run on the battery of the vehicle, it does not require the expense of installing the hydraulic pump to power it.

Most any other big job is going to require a hydraulic winch, offering heavy duty capability and raw durability. The installation of a hydraulic winch will require more components to power it, but you cannot put a price on the efficiency and strength gained. For instance, a tow truck would require a hydraulic winch, but would also utilize a built in hydraulic pump system to power the heavy duty winch.

Load Capacity

One of the most critical factors to consider when buying an electric winch is its load capacity. It is essential to select an electric winch that can handle the weight of the load you intend to lift. MIT Hoist offers electric winches with different load capacities.

Line Speed

Line speed is the speed at which the winch pulls the load. It is important to choose an electric winch with an appropriate line speed for your specific application. A winch with a slower line speed is ideal for heavy loads, while a winch with a faster line speed is suitable for lighter loads.

Cable Length

The length of the cable determines how far the winch can reach. It is important to select an electric winch with a cable length that matches the distance you need to pull the load. MIT Hoist offers electric winches with cable lengths ranging from 50 ft to 100 ft.

Power Source

Electric winches are powered by either AC or DC power. It is essential to choose an electric winch that is compatible with the power source available in your facility. We offers both AC and DC electric winches.

Safety Features

Safety features are crucial when operating an electric winch. It is essential to select an electric winch with safety features such as automatic load-holding brakes and emergency stop buttons to ensure safe operation.

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