Home > Blog > Content

Can a hand pallet jack be used with different types of pallets?

Jul 22, 2025

As a supplier of Hand Pallet Jacks, I often get asked whether these nifty tools can be used with different types of pallets. Well, the short answer is yes, but there's a bit more to it than that. In this blog, I'll break down the compatibility of hand pallet jacks with various pallet types, share some tips, and explain why it matters for your business.

Understanding Hand Pallet Jacks

First off, let's quickly go over what a hand pallet jack is. It's a simple yet incredibly useful piece of equipment designed to lift and move pallets around a warehouse, factory, or any storage area. You've probably seen them in action – they're those low-profile trucks with forks that slide under pallets, and you use a hydraulic pump to raise the load. They're manual, so you don't need any fancy power source, just a bit of elbow grease.

If you're interested in our range of Hand Pallet Jacks, you can check them out here.

Types of Pallets

There are several types of pallets out there, each with its own design and purpose. Let's take a look at the most common ones and see how they work with hand pallet jacks.

Wooden Pallets

Wooden pallets are the classic choice. They're sturdy, relatively inexpensive, and widely available. Most hand pallet jacks are designed to work seamlessly with wooden pallets. The forks of the jack can easily slide into the open spaces between the wooden slats, and the weight capacity of the jack usually matches up well with the load-bearing capacity of wooden pallets.

However, wooden pallets can vary in quality. If the wood is old, damaged, or has splinters, it can cause problems. The splinters might get stuck in the jack's forks, and a weak pallet could break under the weight, which is obviously a safety hazard. So, when using a hand pallet jack with wooden pallets, it's a good idea to inspect the pallets first to make sure they're in good condition.

Plastic Pallets

Plastic pallets are becoming more and more popular because they're lightweight, durable, and easy to clean. They also come in a variety of shapes and sizes. When it comes to using a hand pallet jack with plastic pallets, it generally works well. The smooth surface of plastic pallets makes it easy for the jack's forks to slide in and out.

But here's the thing – some plastic pallets have a closed-bottom design, which means there are no open spaces for the forks to go through. In this case, you'll need a hand pallet jack with a special design or adjustable forks to accommodate these types of pallets. Make sure to check the specifications of your hand pallet jack and the plastic pallets you're using to ensure compatibility.

Metal Pallets

Metal pallets are known for their strength and longevity. They're often used in heavy-duty applications where the load is extremely heavy. Hand pallet jacks can be used with metal pallets, but you need to be careful. Metal pallets can be very heavy on their own, so you need to make sure the jack you're using has a high enough weight capacity.

Rayvanbo electric stacker4RAYVANBO Hand pallet truck4

Also, the edges of metal pallets can be sharp, which could potentially damage the jack's forks. It's a good idea to use a hand pallet jack with reinforced forks when working with metal pallets. And just like with other pallet types, inspect the metal pallets for any signs of damage before using them.

Paper Pallets

Paper pallets are a more eco-friendly option. They're lightweight and inexpensive, but they have a lower weight capacity compared to other pallet types. Hand pallet jacks can be used with paper pallets, but you need to be extra cautious. The paper material is not as strong as wood, plastic, or metal, so it can easily tear or collapse under too much weight.

If you're using a hand pallet jack with paper pallets, make sure the load is within the pallet's weight limit. It's also a good idea to handle the pallets gently to avoid any unnecessary stress on the paper.

Factors to Consider for Compatibility

When using a hand pallet jack with different types of pallets, there are a few factors you need to keep in mind.

Fork Size and Design

The size and design of the hand pallet jack's forks are crucial. The forks need to be the right width to fit into the spaces between the pallet's slats or openings. If the forks are too wide, they won't fit; if they're too narrow, the pallet might not sit securely on the jack.

Some hand pallet jacks come with adjustable forks, which is a great feature if you're working with different types of pallets. This allows you to customize the fork width to match the specific pallet you're using.

Weight Capacity

Every hand pallet jack has a maximum weight capacity. It's important to know this limit and make sure the combined weight of the pallet and the load doesn't exceed it. Overloading the jack can not only damage the equipment but also pose a serious safety risk.

When choosing a hand pallet jack, consider the types of pallets you'll be using and the typical weight of the loads you'll be moving. Make sure to select a jack with a weight capacity that can handle your heaviest loads.

Pallet Condition

As I mentioned earlier, the condition of the pallet matters. Whether it's a wooden, plastic, metal, or paper pallet, a damaged or weak pallet can cause problems. Before using a hand pallet jack, inspect the pallet for any signs of damage, such as cracks, splinters, or bent parts. If the pallet is in poor condition, it's best to replace it or repair it before using it with the jack.

Tips for Using Hand Pallet Jacks with Different Pallets

Here are some tips to help you get the most out of your hand pallet jack when working with different types of pallets:

  • Inspect Before Use: Always inspect the pallet and the hand pallet jack before using them. Look for any signs of damage or wear and tear.
  • Use the Right Technique: Make sure you're using the correct technique when operating the hand pallet jack. This includes positioning the forks correctly under the pallet, using the hydraulic pump properly to lift the load, and moving the jack smoothly.
  • Choose the Right Jack: If you're working with a variety of pallet types, consider investing in a hand pallet jack with adjustable forks or a high weight capacity. This will give you more flexibility and ensure compatibility with different pallets.
  • Train Your Staff: If you have employees using the hand pallet jacks, make sure they're properly trained. This will help prevent accidents and ensure the equipment is used correctly.

Other Equipment Options

In addition to hand pallet jacks, there are other types of equipment that can be useful for moving pallets. For example, Electric Stacker Trucks are great for lifting pallets to higher heights and stacking them in racks. They're powered by electricity, so they're more efficient and easier to operate than manual hand pallet jacks.

If you need to lift pallets to a moderate height but don't want to invest in an electric stacker truck, a Hand Stacker might be a good option. Hand stackers are manually operated but can still provide some vertical lifting capability.

Conclusion

So, can a hand pallet jack be used with different types of pallets? The answer is a resounding yes, but you need to be aware of the compatibility factors and take the necessary precautions. By understanding the different types of pallets, considering the factors that affect compatibility, and following the tips I've shared, you can ensure that your hand pallet jack works effectively and safely with a variety of pallets.

If you're in the market for a hand pallet jack or any other pallet-moving equipment, I'd love to talk to you. We offer a wide range of high-quality products at competitive prices. Don't hesitate to reach out and start a conversation about your specific needs. Let's work together to find the best solution for your business.

References

  • Industry standards for hand pallet jacks and pallets
  • Manufacturer's guidelines for hand pallet jacks and pallets
  • Personal experience as a hand pallet jack supplier
Send Inquiry
Michael Chen
Michael Chen
Michael is an experienced project manager who oversees the installation and maintenance of lifting equipment. His expertise lies in managing complex projects across diverse sectors, ensuring seamless integration and optimal performance.
Contact Us
  • Tel: +86-027-87788375

  • Mobile:+86 13720388778

  • Email: info@rayvanbo.com
  • Add: No.50 Xudong street, Wuchang District, Wuhan City, Hubei Province, China